To make recycling polystyrene foam food service products easier for our customers, Dart offers the CARE (Cups Are REcyclable) program. The CARE Program helps large operators using foam food service products separate the foam from other products, consolidate the collected material, and arrange to have it recycled. Recycled foam food service products can be reprocessed into building insulation, plastic lumber, and many other products.
Dart Container Corporation will assist qualified operators in their foam recycling
efforts through the Dart CARE Program as set forth below.
To make foam product recycling programs more successful, Dart has developed materials which encourage and instruct people to recycle foam. These materials include:
For CARE program participants, the above materials are available free of charge in the following quantities:
Note: Additional quantities of support materials are available for a fee.
Two key requirements for making foam recycling cost-effective are:
1) Separation of the foam products from other non-foam products
2) Maximum consolidation of the collected foam products into the least amount of space
"Respensers" or foam cup collection devices consisting of a collection bin and lid, address both of these requirements. Round holes in the lid of each respenser encourage separation of foam cups from non-foam products.
A durable plastic bin, or a more economical corrugated version, utilizing specially designed lids, provide effective
collection devices
and are available for purchase from Dart. Assembled Respenser Dimensions: 11" × 20" × 30"
How does the densifier work?
The densifier is designed specifically to break down the cellular structure of polystyrene foam through mechanical pressure. It reduces the volume of loose foam products significantly, saving storage and transport space.
Available on a lease basis as part of the CARE Program, the densifier requires minimal capital investment. Dart offers technical assistance to support the densifier.
Condition of Collected Product
Dart will only pick up densified foam products that have been separated from other material (including paper cups and paper plates). When foam products are collected and densified, the products must be empty of liquids and free of heavy food contamination. Leftover food should be knocked or scraped off of foam food service items.
The densified material must be placed in translucent plastic bags and securely sealed. The bags used must be durable enough to withstand handling. Dart offers translucent plastic bags suitable to contain densified foam products. The required plastic bag specs are as follows: Multi-layer film, nylon 6, EVA copolymer, 3 mils thick.
Prior to pick-up, the operator must tag the translucent plastic bags containing the densified foam. The tags must identify the operator by business name and location and specify the date the material was bagged. This allows Dart to inform the operator if, during the recycling process, the densified material is found to contain any material other than polystyrene foam. The tags should be manila and approximately 6" long by 3" tall. Appropriate tags are included with the purchase of Dart plastic barrier bags used to store and ship the densified material.
Pick-up of Densified Product
Dart will pick up densified foam products once a month at no charge to the CARE program participant. Densified material should be accessible through a loading dock. If that is not possible, a fenced-in area may suffice. The pick-up point must be accessible by a 48' long, 13'6" tall trailer. Exact timing of pick-up is subject to the availability of Dart trucks.
Densifier Specifications